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Metering and emptying station DULCODOS SAFE-IBC

Storage and drainage of IBCs up to 1,000 l – metering of chemicals up to 1,000 l/h

The metering and emptying station DULCODOS SAFE-IBC provides your process with chemicals interruption-free. It conforms to the modified legislature for liquids harmful to water in accordance with the German Ordinance for Systems Handling Substances Harmful to Water AwSV.

Product description

Safety as a priority with the reliable metering of liquid chemicals.

DULCODOS SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual Describes the ability of a substance to have a long-term effect and ... more in the glossary drainage.

The customer positions and fixes the IBC on the respective installation surface of the retaining tank, which is slightly inclined forwards. Using leak-proof safety couplings and hoses, the IBC is connected to an intermediate tank of approximately 200 litres fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

This buffer volume ensures an uninterrupted process when changing the IBC. The visual level indicator and a level measurement function with alarm messages also allow IBC changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

Your benefits

  • Maximum operating safety
  • Excellent process reliability due to interruption-free metering in the process
  • Secure installation of an IBC on a special roll-under collection pan construction. Any drops are reliably collected and cannot escape at the installation site
  • Almost complete residual drainage of the IBC
  • Intermediate tank with a volume of approx. 200 litres combined with an integrated metering station
  • Collection pan and intermediate tank both have DIBt approval Z-40.21-585

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    Safe handling and optimal dosing of liquid chemicals

Field of application

The following list of applications are general examples of generally suitable applications for this product. Please contact your local sales representative to talk about the applicable use of this product in your specific case / environment.

  • Metering of liquids in chemical and industrial production
  • Drinking water treatment
  • Cooling water treatment
  • Food & beverage
  • Electroplating
  • Paper industry

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    Technical Details

    • Robust, welded construction of the retaining tank made of PE-HD with a total volume of 1,300 l
    • Circumferential, internally steel-reinforced reinforcements made of PE-HD
    • Intermediate tank of approx. 200 l made of PE-HD, alternatively a standpipe with a capacity of approx. 60 l made of PE-HD can be selected
    • For indoor installation at temperatures up to 35 °C (short-term up to 40 °C)
    • External dimensions approx. 1,840 x 1,850 x 2,098 mm (W x D x H)
    • Retaining tank and interimediate tank with DIBt approval Z-40.21-585 (Englisch Institute for Building Technology)
    • For chemicals with a density of up to max. 1.8 kg/dm3
    • For liquids in accordance with DIBt media lists 40-1.1
      • Please note: the maximum concentration may be limited compared to this DIBt list for technical reasons
    • Forward sloping installation surface of the IBC measuring approx. 1,010 x 1,620 (W x D) with grating (polyester resin/GRP) on a special support structure for a maximum load capacity of 2,000 kg, stop bar at the rear of the station and fixing blocks at the front
    • Pallet base of the retaining tank can be driven under with a height of approx. 100 mm
    • Special versions for installation in earthquake zones 1 to 3 in accordance with DIN 4149, see design variants
    • Connection of the IBC to the interimediate tank or standpipe:
      • IBC quick couplings, drip-free closing on both sides, in PP/FKM, optionally in PP/EPDM, in PP/FEP and in stainless steel/FKM+EPDM, for details see spare parts
      • safe storage of the connection after decoupling from the IBC in a recessed drip tray at the front
      • Hose connection with PE hose in accordance with EN 12115 suitable for most chemicals
    • The interimediate tank or the standpipe serve as a compensation vessel for the volume of the IBC, whereby the principle of communicating tubes technically excludes overfilling
    • Standard equipment of the interimediate tank or the standpipe:
      • Emptying connection with shut-off valve for the hose connection of the IBC
      • suction side connector to the metering station with shut-off valve
      • Connector for return of the safety overflow line
      • optical level indicator
      • DULCOLEVEL radar liquid level sensor
      • Screw cap as inspection opening
      • Aeration and venting connection
    • Metering stations for all solenoid metering pumps and motor-driven metering pumps up to sigma/ 3 can be integrated: DSUa mini, DSKb sigma/ 1 - 3
    • DSUa, DSWb metering stations and customer-specific designs can be realized by side wall mounting or floor installation and associated connecting hoses
    • Fittings and seals in PVC/FKM, optionally in PVC/EPDM, special versions for special media
    • Also available in mirror-inverted design
    • For outgassing media, a chemical vapor barrier with a gas displacement line to the IBC can be supplemented on the interimediate tank
    • Optional level measurement with ultrasonic sensor as well as the previously used 4-stage level switches can be used

    Design versions

    Order no.

    DULCODOS SAFE-IBC 200 l PE standard FKM

    1106230

    DULCODOS SAFE-IBC 60 l PE standpipe FKM

    1106231

    DULCODOS SAFE-IBC 200 l PE standard mirror-inverted FKM

    1106232

    DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted FKM

    1106233

    DULCODOS SAFE-IBC 200 l PE standard EPDM

    1114974

    DULCODOS SAFE-IBC 60 l PE standpipe EPDM

    1114975

    DULCODOS SAFE-IBC 200 l PE standard mirror-inverted EPDM

    1114976

    DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted EPDM

    1114977

    DULCODOS SAFE-IBC 200 l PE earthquake zones FKM

    1114978

    DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones FKM

    1114979

    DULCODOS SAFE-IBC 200 l PE earthquake zones EPDM

    1114980

    DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones EPDM

    1114981

    Options

    Order no.

    * Also order binding agent depending on medium

    Design for outgassing media FKM *

    1106613

    Design for outgassing media EPDM *

    1114982

    Binding agent PURACARB Media 0.6 litres

    1044341

    Binding agent PURACARB AM Media 0.6 litres

    1044344

    Binding agent PK 2050 0.6 litres

    1044345

    Binding agent CHLOROSORB ULTRA Media 0.6 litres

    1044346

    Binding agent PURAFIL SP Media 0.6 litres

    1044347

    Binding agent Purafil SP mix Media

    1109584

    Indicator cartridge for acid

    1024468

    Level measurement via 4-stage level switch

    1133127

    Liquid level measurement with radar sensor DULCOLEVEL to gamma/ X

    1126055

    Level measurement with ultrasonic sensor

    1107079

    Leakage sensor Maximat® LWC BX

    1080055

    PE hose groove cover

    1029217

    PE hose groove cover, mirror imaged

    1120990

    Spare Parts

    Order no.

    * Dry-closing coupling to IBC provided by the customer

    ** Full replacement of consumables (recommended after 3 years of use at the latest)

    IBC coupling DN 25 PP/FKM *

    1106580

    IBC coupling DN 25 PP/EPDM *

    1111534

    IBC coupling DN 25 PP / FEP with ECTFE coated springs *

    1120703

    IBC coupling DN 25 HA 1.4401 / FKM *

    1132957

    IBC coupling DN 25 HA 1.4401 / EPDM *

    1126663

    Supporting bracket SAFE-IBC stainless steel coupling

    1130580

    Part A S60x6 with 1” FKM valve *

    1114551

    Part A S60x6 with 1” EPDM valve *

    1114552

    PP replacement seal for part A S60X6

    1132441

    FKM replacement seal for part A S60X6

    1142811

    EPDM replacement seal for part A S60X6

    1142810

    Hose PVC DN 25 - approx. 0.8 m

    1029382

    Hose PE DN 25 - approx. 0.8 m

    1118254

    Hose PE DN 25 – approx. 0.8 m with PE clamps

    1126175

    Float switch, individually / level measurement

    142086

    Set of fittings/seals, fluorocarbon, SAFE-IBC **

    1107550

    Set of fittings/seals, EPDM, SAFE-IBC **

    1107551

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    Overview

    Safety as a priority with the reliable metering of liquid chemicals.

    DULCODOS SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual Describes the ability of a substance to have a long-term effect and ... more in the glossary drainage.

    The customer positions and fixes the IBC on the respective installation surface of the retaining tank, which is slightly inclined forwards. Using leak-proof safety couplings and hoses, the IBC is connected to an intermediate tank of approximately 200 litres fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

    This buffer volume ensures an uninterrupted process when changing the IBC. The visual level indicator and a level measurement function with alarm messages also allow IBC changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

    To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

    Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

    Your benefits

    • Maximum operating safety
    • Excellent process reliability due to interruption-free metering in the process
    • Secure installation of an IBC on a special roll-under collection pan construction. Any drops are reliably collected and cannot escape at the installation site
    • Almost complete residual drainage of the IBC
    • Intermediate tank with a volume of approx. 200 litres combined with an integrated metering station
    • Collection pan and intermediate tank both have DIBt approval Z-40.21-585

    Video

    Application

    Technical Data

    Downloads

    Contact us

    Wesley Sutton

    Managing Director, ProMinent Fluid Controls UK Ltd.

    +44 1530 560 555   
    Send request    

    »We are always available to help. Don't hesitate to contact us.«

    +44 1530 560 555  Send request   

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